Wind turbine blades, cranes and trucks in a laydown yard by the sea

Method

CAPEX control

We organise CAPEX control around the final cost forecast, updated every month line by line and connected to the financial model, so that every deviation is read in terms of returns and answered with a quantified recovery plan.

Photo: Tuan Vy, Pexels License

Companies usually keep good control of spend and budget. What makes the difference is the final cost forecast, because a project can be under budget in spend and well over it in forecast, and commitments signal the deviation months before the invoice does. We put the control in place on the systems the company already has.

Our view

  1. 01

    The final cost forecast is reviewed every month on technical judgement, with signed commitments and open risks, without waiting for invoicing to correct it.

  2. 02

    Every deviation is read in terms of returns. CAPEX control is connected to the financial model, and each update recalculates the IRR and debt cover.

  3. 03

    The recovery levers are few and well known. We quantify the effect of each on IRR and cash before choosing, and the decision rests with management.

What we deliver

We put the process in place on the company's systems, to the standard that lenders and their technical adviser apply.

  • A cost structure shared with the schedule and the financial model.
  • The monthly close, with commitments, actuals, forecast, variance analysis and report.
  • Decision thresholds, setting which deviation the Project Manager updates, which goes to management and which to the committee.
  • Contingency justified risk by risk, and the drawdown schedule.
  • Training for the team, and the indicators and meetings the company uses to follow the process, with our support if needed.

Agents and tailored tools

The CAPEX control demonstration in the video reproduces this flow. The agent detects the deviation in a line item and, if it stays below the threshold, updates the forecast and records it. If it exceeds the threshold, it calculates the effect on the IRR, alerts the Project Manager and proposes a recovery plan. We add it once the process is working and if the company decides to take that step, and the decision on the plan remains with the Project Manager and management.

Demonstration with a model plant and illustrative figures. 4:12, in English with subtitles and no sound.

What it connects to

The baseline comes from the feasibility study and the contingency from the risk assessment. The schedule spreads the cost over time, the RACI matrix sets who approves each change and with what threshold, and each forecast update recalculates returns in the financial model. At close-out, the final cost and outstanding retentions pass to the handover, and the deviations to the cost benchmarks of the next projects. Cost is fed by what feasibility, risks and the schedule already produce, without anyone having to rebuild the figures.

What the diagnostic checks in this area

  • Does a cost deviation detected on site reach the person who can decide, already quantified, in less than a week?
  • Is the final cost forecast reviewed every month against signed commitments and open risks, and is its effect on the IRR known?

See the free diagnostic

The other areas

  1. 00

    Governance and RACI

    We help the company set who decides, who carries out and who is accountable for each task in its projects, with a RACI matrix shared across the portfolio. It is the base on which the other processes rest.

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  2. 01

    Feasibility and gates

    A renewable project goes through several investment decisions before it is built, from the feasibility study that takes it out of prospecting to secured offtake. We help the company take all its projects through the same phases and the same gates, with written gate criteria and a capitalisation policy consistent with them.

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  3. 02

    Risk management

    We implement a risk register common to the whole portfolio, opened at feasibility, that gives each risk an owner and a plan and, where appropriate, a specific share of the contingency.

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  4. 03

    Planning

    We structure planning around a master plan per technology and country, from which each project's schedule is derived, and an update cycle designed to detect delays while they can still be recovered.

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  5. 05

    Contracts and changes

    We put order into the contracting strategy, the interfaces between contractors and the control of changes and claims, so that every variation is valued before it is approved and no contractual deadline expires without anyone noticing.

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  6. 06

    Readiness

    We design the readiness lists for the three gates of a project, into development, construction and operations, so that each step is signed off by the person accountable for it and any gaps the project moves ahead with have an owner and a date.

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  7. 07

    Document management

    Dozens of companies take part in a renewable project and produce thousands of documents, many of which remain necessary for the whole life of the asset. We design the document management system so that this information is reliable from development onwards and arrives complete at every change of phase and every due diligence.

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  8. 08

    Handover

    The three transfers in a renewable project, from development to construction, from construction to operations and from the project to asset management, tend to be the points at which most information is lost. We design each one as a formal acceptance, with a package defined from the start of the phase and minutes signed by both the party handing over and the party receiving.

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  9. 09

    Lessons learned

    We design the lessons learned process so that every significant lesson ends in a change to the company’s standards, such as a procedure, a contract template or a time or cost estimate, before the next project starts.

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